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The need to support heavy superimposed deck loads, coupled
with the need for low-cost dock projects, led PND
to research and development of a new type of dock
system. While cellular sheet pile structures are
common, particularly east of the Mississippi River,
OPEN CELL® construction
is not. New geotechnical ideas relating to soil friction
were employed and tested by PND, resulting in a dock
system with tremendous potential. The prototype structure
was constructed in 1981 on the Tanana River at Nenana.
This dock, with a 1,000-foot-long face, was built
for approximately $1.5 million, as compared to an
equivalent conventional dock cost of more than $5
million. Savings in excess of $20 million were recognized
for the more than 30 structures built between 1981
and 1988, including docks and bridge abutments, which
utilize this PND technology. Economics are derived
mainly from ease of construction and use of inexpensive
materials. As of June 2003, 114 OPEN CELL® structures
had been constructed or were nearing completion,
utilizing nearly 42,000 steel sheet piles.
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